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Copper Powder

Copper powder is widely used in diamond tools, electrocarbon products, powder metallurgical products, fricition materials, chemical catalysts, electronic materials and other industries. Copper powder can be divided into electrolytic copper powder and atomized copper powder.

Copper Powder Overview

Copper powder is a versatile material utilized across various industries, including diamond tools, electrocarbon products, powder metallurgy, friction materials, chemical catalysts, and electronic components. It is categorized into two main types: electrolytic copper powder and atomized copper powder.

Copper Alloy Powder

Copper alloy powder generally features a spherical or spheroidal shape, which contributes to its excellent fluidity and high bulk density. This type of powder is commonly used in powder metallurgy applications such as oil bearings, diamond tools, filters, and other bearing materials.

Electrolytic Copper Powder

Electrolytic copper powder is characterized by its light rose-red, dendritic form. Produced through electrolysis, this powder boasts high purity and distinctive tree-like branching particles. While initially dendritic, the particles tend to become slightly rounded after processing. This type of copper powder is prized for its excellent forming properties, electrical conductivity, and thermal conductivity. It is widely applied in manufacturing diamond tools, electric carbon products, friction materials, powder metallurgy products, and conductive inks, as well as in various electrical and electronic applications.

Products Series

GradeCu≥O2%AD (g/lcm3)Powder Size Distribution (mesh)
+100+150+200+325-325
Cu-A199.80.151.3-2.30-820-3060-70
Cu-A299.70.151.2-1.9Trace0-595-100
Cu-A399.70.200.7-1.20-1010-30Bal.

Water Atomized Copper powder

The atomized copper powder is light rose red with irregular spherical particle. They mainly applicable to powder metallurgy, electrical alloys electroncarbon products, chemical catalst, heat treatment, sparing, plastic filling, decorative materials, welding powder, etc.

Products Series

GradeCu≥O2%AD (g/lcm3)Hf (s/50g)Powder Size Distribution (mesh)
+100+150+200+325-325
Cu-B199.80.202.6-4.6360-595-100
Cu-B299.80.202.5-3.8330-100-20Bal.50-70
Cu-B399.80.202.0-3.3300-1010-3030-70Bal.0-5

 

Tin Bronze powder

Tin Bronze powder used in copper-based oil bearing, friction materials, filters, bimetallic materials, sealing materials, diamond tools, conductive functions and other industries.material and so on.\

 

Products Series

6-6-3 powder
GradeAD (g/lcm3)MobilityCompressibilityGranularity (mesh)O2%Chemical Composition (%)
CuSnZuPbFeNi
6-6-3-A13.0-4.030-40≥6.8-100
-200
0.3084-865-75-72-4<0.03<0.01
6-6-3-A23.2-4.230-35≥6.5-200
-300
0.3084-965-75-72-4<0.03<0.01

Various models can be customized

6-6-0 powder
GradeAD (g/lcm3)MobilityCompressibilityGranularity (mesh)O2%Chemical Composition (%)
CuSnZuPbFeNi
6-6-0-A12.8-3.436-40>6.8-100
-200
0.3087-895-75-70<0.03<0.01
6-6-0-A23.0-3.63.3-3.6>6.8-200
-300
0.3087-895-75-70<0.03<0.01

Various models can be customized

Copper-Tin Alloy Powder

Copper powder is extensively utilized in several fields, including powder metallurgy, diamond tools, filter materials, bi-metal components, and conductive functional materials. Depending on the specific application, the copper powder can appear brown or apricot in color and is often irregularly spherical in shape.Products Series

GradeAD (g/lcm3)D50 (um)CompressibilityGranularity (mesh)Chemical Composition (%)
CuSnO2%
CuSn103.2-4.5≤25≥6.8-200,-3009010≤0.20
CuSn153.2-4.5≤25≥6.8-200,-3008515≤0.20
CuSn203.2-4.5≤25≥6.8-200,-3008020≤0.20
CuSn333.2-4.5≤20>7.0-200,-3006733≤0.20
CuSn503.0-4.5≤20>7.1-200,-3005050≤0.20
CuSn802.5-4.5≤20≥7.2-200,-3002050≤0.20

Various models can be customized

Copper -Tin Diffusion Powder

Copper powder typically appears in shades of orange or khaki and features a dendritic micro-morphology. This powder is characterized by its low bulk density, narrow and uniform particle size distribution, and excellent compressibility and formability. These attributes significantly enhance the compaction strength of green billets.

Due to its superior properties, this copper powder is extensively used in the production of high-precision, ultra-fine components, including low-noise, self-lubricating oil bearings and high-grade professional diamond saw blades.

Products Series

GradeAD (g/lcm3)Granularity (mesh)Chemical Composition (%)
CuSnTotal ImpuritiesO2%
KS-CuSn101.90-2.50-200, -30089-9119-21≤0.20≤0.15
KS-CuSn151.90-2.50-200, -30084-8614-16≤0.20≤0.20
KS-CuSn201.90-2.50-200, -30079-8119-21≤0.20≤0.20

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FAQ

  • Metal powders are fine particles of metals produced through various processes such as atomization, reduction, or electrolysis. They are used in applications like additive manufacturing, powder metallurgy, and coatings.

  • Alloy powders consist of two or more metallic elements combined to enhance properties like strength, corrosion resistance, and ductility, whereas pure metal powders contain only a single element.

  • The shape affects flowability, packing density, and spreadability. Spherical particles are preferred in additive manufacturing due to their superior flow characteristics.

  • Spherical powders are typically produced using gas atomization, where molten metal is atomized into fine droplets that solidify into spherical shapes.

  • Spherical powders offer better flowability and packing density, leading to improved layer uniformity and mechanical properties in 3D-printed components.

  • Factors include particle size distribution, shape, chemical composition, purity, and production method.

  • Yes, metal powders can pose hazards such as toxicity, reactivity, combustibility, and instability. Proper handling, storage, and safety protocols are essential.

  • In powder metallurgy, metal powders are compacted and sintered to produce components with complex shapes and tailored properties, often with minimal waste.

  • Yes, unused or excess metal powders from manufacturing processes can often be collected, sieved, and reused, provided they meet quality standards.

  • The combination of different metals in alloy powders can enhance properties such as strength, hardness, corrosion resistance, and thermal stability, depending on the application requirements.

  • Spherical alloy powders are used in aerospace, automotive, medical implants, and tooling industries for manufacturing high-performance components via additive manufacturing and powder metallurgy.

Production methods like gas atomization, water atomization, and mechanical milling influence particle size, shape, and purity, which in turn affect the performance of the powders in various applications.

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