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DP2782 Hastelloy X Powder (Alloy X, UNS N06002)

Catalog No.DP2782
AppearanceGray metallic powder
SynonymsAlloy X
GradeAlloy Grade: Hastelloy X Related Grades: Nickel Alloy X

TFM offers Hastelloy X Powder, also known as Alloy X (UNS N06002), specifically designed for 3D printing applications. As the field of additive manufacturing evolves, TFM is committed to expanding its range of powders to meet the growing demands and innovations in this industry.

Hastelloy X Powder Description

Hastelloy X, also known as Alloy X (UNS N06002), is a high-performance nickel-chromium-iron-molybdenum alloy renowned for its remarkable attributes. This alloy offers outstanding oxidation resistance, exceptional fabricability, and superior high-temperature strength. Its resistance to stress-corrosion cracking makes it particularly valuable in petrochemical environments. Additionally, Hastelloy X maintains impressive ductility even after extended exposure to high temperatures, specifically at 1200, 1400, and 1600°F (650, 760, and 870°C) for up to 16,000 hours.

When it comes to processing, Hastelloy X Powder is noted for its excellent forming and welding properties. The alloy can be forged and cold worked due to its notable ductility. It is compatible with various welding techniques, including manual and automated methods. Techniques such as shielded metal arc welding (using covered electrodes), gas tungsten arc welding (TIG), and gas metal arc welding (MIG) are all suitable for this alloy. Resistance welding is also an option, further enhancing its versatility in manufacturing applications.

Hastelloy X Powder Specifications

Product NameHastelloy X Powder
Alloy GradeHastelloy X
Related GradesNickel Alloy X
CompositionCr 20.5-23
Mo 8-10
Co 5-2.5
W 0.2-1
Al 0.5 max
Ti 0.15 max
B 0.01 max
C 0.10 maxFe 17-20
Mn 1 max
Si 1 max
P 0.04 max
S 0.03 max
Cu 0.5 max
Ni Bal1
Size Grades-105+45micron

-53+15micron

ASTMB435, B572
AMS Specification5536, 5754, 5798

Hastelloy X Powder Applications

Hastelloy X Powder is extensively utilized in high-performance environments, particularly in gas turbine engines. It is an ideal material for various combustion zone components, including transition ducts, combustor cans, spray bars, and flame holders. Additionally, it plays a crucial role in afterburners, tailpipes, and cabin heaters, thanks to its durability under extreme conditions.

In industrial furnace settings, Hastelloy X Powder is highly recommended due to its exceptional resistance to oxidizing, reducing, and neutral atmospheres. For instance, furnace rolls made from this alloy remained in excellent condition even after 8,700 hours of operation at temperatures reaching 2150°F (1177°C).

The chemical process industry also benefits from Hastelloy X’s properties. It is employed in the production of retorts, muffles, catalyst support grids, furnace baffles, and tubing for pyrolysis processes. Furthermore, it is used in flash dryer components, highlighting its versatility and reliability across various demanding applications.

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FAQ

  • Metal powders are fine particles of metals produced through various processes such as atomization, reduction, or electrolysis. They are used in applications like additive manufacturing, powder metallurgy, and coatings.

  • Alloy powders consist of two or more metallic elements combined to enhance properties like strength, corrosion resistance, and ductility, whereas pure metal powders contain only a single element.

  • The shape affects flowability, packing density, and spreadability. Spherical particles are preferred in additive manufacturing due to their superior flow characteristics.

  • Spherical powders are typically produced using gas atomization, where molten metal is atomized into fine droplets that solidify into spherical shapes.

  • Spherical powders offer better flowability and packing density, leading to improved layer uniformity and mechanical properties in 3D-printed components.

  • Factors include particle size distribution, shape, chemical composition, purity, and production method.

  • Yes, metal powders can pose hazards such as toxicity, reactivity, combustibility, and instability. Proper handling, storage, and safety protocols are essential.

  • In powder metallurgy, metal powders are compacted and sintered to produce components with complex shapes and tailored properties, often with minimal waste.

  • Yes, unused or excess metal powders from manufacturing processes can often be collected, sieved, and reused, provided they meet quality standards.

  • The combination of different metals in alloy powders can enhance properties such as strength, hardness, corrosion resistance, and thermal stability, depending on the application requirements.

  • Spherical alloy powders are used in aerospace, automotive, medical implants, and tooling industries for manufacturing high-performance components via additive manufacturing and powder metallurgy.

Production methods like gas atomization, water atomization, and mechanical milling influence particle size, shape, and purity, which in turn affect the performance of the powders in various applications.

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