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spherical-tc4-titanium-alloy-powder

DP1904 Spherical TC4 Titanium-Based Powder

Catalog No.DP1904
MaterialTi-6Al-4V
ShapeSpherical powder
Particle Size0-15,15-53,45-105,75-150 μm
Oxygen content800-1500ppm

TFM offers high-quality Spherical TC4 Titanium-Based Powder, specially designed for use in 3D printing applications. As the field of additive manufacturing evolves, TFM remains committed to enhancing our range of additive manufacturing powders to meet the latest industry standards and technological advancements.

Description of Spherical TC4 Titanium-Based Powder

Spherical TC4 titanium-based powder, known for its composition of Ti-6Al-4V, is a prominent example of (α+β) titanium alloys. This alloy stands out due to its remarkable mechanical properties and overall performance. With its impressive corrosion resistance, TC4 titanium alloy is characterized by its low density, high specific strength, and excellent toughness and weldability. It finds extensive use across various industries including aerospace, petrochemical, shipbuilding, automotive, and pharmaceuticals.

This powder is compatible with a range of metal 3D printers such as those from Renishaw, EOS, ConceptLaser, SLM, 3D Systems, Arcam, among others.

Specifications for Spherical TC4 Titanium-Based Powder

Chemical Composition (WT %)

ElementTC4
TiBalance
C<0.08%
Fe<0.25%
N₂<0.05%
O₂<0.2%
Al5.5-6.76%
V3.5-4.5%
H₂ (sheet)<0.015%
H₂ (bar)<0.0125%
H₂ (billet)<0.01%

Product Characteristics

GradeParticle Size (μm)Liquidity (s)Apparent Density (g/cm³)Oxygen Content (ppm)Working Temperature (℃)σb (MPa)Tensile Strength (MPa)Yield Strength (MPa)Ductility (%)
TC40-15–2.1800-1500-100 to 550≥8951080 ± 50980 ± 6010 ± 2
TC415-53≤352.2
TC445-105≤252.4
TC475-150≤252.4

Key Features of Spherical TC4 Titanium-Based Powder

  • High purity with a spherical shape ideal for sputtering
  • Consistent particle size distribution
  • Optimal for thin film deposition across various industries

Applications of Spherical TC4 Titanium-Based Powder

Spherical TC4 titanium-based powder is utilized in:

  • Metal 3D printing
  • Aerospace compressor blades
  • Shipbuilding due to its high specific strength, non-magnetic properties, and corrosion resistance
  • Medical implants due to its biocompatibility

Packaging for Spherical TC4 Titanium-Based Powder

The powder is available in various packaging options:

  • 500 g per vacuum-sealed aluminum foil bag
  • 20 kg per metal can
  • 100 kg or more per steel drum, or custom options

All packaging materials are suitable for air, sea, and road transportation.

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FAQ

  • Metal powders are fine particles of metals produced through various processes such as atomization, reduction, or electrolysis. They are used in applications like additive manufacturing, powder metallurgy, and coatings.

  • Alloy powders consist of two or more metallic elements combined to enhance properties like strength, corrosion resistance, and ductility, whereas pure metal powders contain only a single element.

  • The shape affects flowability, packing density, and spreadability. Spherical particles are preferred in additive manufacturing due to their superior flow characteristics.

  • Spherical powders are typically produced using gas atomization, where molten metal is atomized into fine droplets that solidify into spherical shapes.

  • Spherical powders offer better flowability and packing density, leading to improved layer uniformity and mechanical properties in 3D-printed components.

  • Factors include particle size distribution, shape, chemical composition, purity, and production method.

  • Yes, metal powders can pose hazards such as toxicity, reactivity, combustibility, and instability. Proper handling, storage, and safety protocols are essential.

  • In powder metallurgy, metal powders are compacted and sintered to produce components with complex shapes and tailored properties, often with minimal waste.

  • Yes, unused or excess metal powders from manufacturing processes can often be collected, sieved, and reused, provided they meet quality standards.

  • The combination of different metals in alloy powders can enhance properties such as strength, hardness, corrosion resistance, and thermal stability, depending on the application requirements.

  • Spherical alloy powders are used in aerospace, automotive, medical implants, and tooling industries for manufacturing high-performance components via additive manufacturing and powder metallurgy.

Production methods like gas atomization, water atomization, and mechanical milling influence particle size, shape, and purity, which in turn affect the performance of the powders in various applications.

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