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DP2795 Rene 95 Alloy Powder

Catalog No.DP2795
AppearanceGray metallic powder
GradeAlloy Grade: FGH 4095 Related Grades: Rene 95

TFM offers Rene 95 Alloy Powder, a high-quality material designed for advanced 3D printing applications. As the field of additive manufacturing evolves, TFM is committed to expanding and enhancing its range of powders to meet the growing demands of the industry.

Rene 95 Alloy Powder Overview

Rene 95 Alloy is a high-performance, nickel-based alloy renowned for its ability to endure extreme temperatures and stresses. This age-hardenable alloy can withstand temperatures up to 1400℉, making it one of the most robust options available in its category. It is primarily utilized in gas turbines, specifically for the high-temperature sections.

TFM is a leading global provider of Rene 95 Alloy Powder, bringing over 20 years of expertise in the production and distribution of this high-quality material.

Specifications of Rene 95 Alloy Powder

Product NameRene 95 Alloy Powder
Alloy GradeFGH 4095
Related GradesRene 95
CompositionC 0.04-0.09
Cr 12-14
Co 7-9
W 3.3-3.7
Mo 3.3-3.7
Al 3.3-3.7
Ti 2.3-2.7
Fe 0.5max
Ni BalNb 3.3-3.7
Ta 0.02max
B 0.006-0.015
Zr 0.03-0.07
Si 0.2max
Mn 0.15max
P 0.015max
S 0.015max1
Size Grades-105+45micron

-53+15micron

ASTM/
AMS Specification/

Applications of Rene 95 Alloy Powder

Cold Working

Rene 95 Alloy Powder can be processed using standard tooling techniques. For optimal results, it is recommended to use soft die materials and heavy-duty lubricants to reduce galling during the cold working process.

Welding

This alloy is weldable using common techniques. It is important to use an appropriate alloy filler metal. Recommended welding methods include submerged-arc welding, gas-tungsten-arc welding, gas metal-arc welding, and shielded metal-arc welding.

Forming

Rene 95 Alloy Powder can be formed using standard techniques. Despite its good ductility, it requires robust equipment due to its high strength compared to conventional steel.

Machinability

The alloy can be machined using conventional methods. It exhibits higher strength and work-hardening properties, which can impact machinability. Water-based coolants are recommended for milling, turning, or grinding, while heavy lubricants are preferred for boring, drilling, broaching, or tapping. To minimize work-hardening effects and chatter, use appropriate tooling and heavy-duty machining equipment.

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FAQ

  • Metal powders are fine particles of metals produced through various processes such as atomization, reduction, or electrolysis. They are used in applications like additive manufacturing, powder metallurgy, and coatings.

  • Alloy powders consist of two or more metallic elements combined to enhance properties like strength, corrosion resistance, and ductility, whereas pure metal powders contain only a single element.

  • The shape affects flowability, packing density, and spreadability. Spherical particles are preferred in additive manufacturing due to their superior flow characteristics.

  • Spherical powders are typically produced using gas atomization, where molten metal is atomized into fine droplets that solidify into spherical shapes.

  • Spherical powders offer better flowability and packing density, leading to improved layer uniformity and mechanical properties in 3D-printed components.

  • Factors include particle size distribution, shape, chemical composition, purity, and production method.

  • Yes, metal powders can pose hazards such as toxicity, reactivity, combustibility, and instability. Proper handling, storage, and safety protocols are essential.

  • In powder metallurgy, metal powders are compacted and sintered to produce components with complex shapes and tailored properties, often with minimal waste.

  • Yes, unused or excess metal powders from manufacturing processes can often be collected, sieved, and reused, provided they meet quality standards.

  • The combination of different metals in alloy powders can enhance properties such as strength, hardness, corrosion resistance, and thermal stability, depending on the application requirements.

  • Spherical alloy powders are used in aerospace, automotive, medical implants, and tooling industries for manufacturing high-performance components via additive manufacturing and powder metallurgy.

Production methods like gas atomization, water atomization, and mechanical milling influence particle size, shape, and purity, which in turn affect the performance of the powders in various applications.

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