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KF (QF) HV Blank Flanges (Aluminum 6061-T6)

Introduction

KF (QF) HV Blank Flanges (Aluminum 6061-T6) are lightweight, high-precision vacuum components designed to temporarily or permanently seal unused ports in high-vacuum (HV) systems. Thanks to their standardized geometry and excellent material properties, these aluminum blank flanges are widely used in laboratory setups, semiconductor tools, and industrial vacuum piping where ease of handling and clean sealing are required.

Detailed Description

Manufactured in accordance with KF/QF (also known as NW) vacuum standards, these blank flanges provide a simple and reliable way to close off KF ports without modifying the system layout. When used with a standard centering ring, O-ring, and clamp, they form a secure, leak-tight seal suitable for high-vacuum operation.

The use of Aluminum 6061-T6 offers a balanced combination of strength, low weight, and corrosion resistance. Compared with stainless steel blanks, aluminum versions are easier to handle during installation and reduce overall system mass—an advantage for mobile equipment, compact frames, or frequently reconfigured vacuum lines.

Key features include:

  • Precision-machined sealing face for uniform O-ring compression

  • Smooth surface finish to minimize particle generation

  • Lightweight construction for easy installation and removal

  • Excellent compatibility with standard KF clamps and centering rings

Applications

  • Sealing unused KF/QF ports in HV vacuum systems

  • Semiconductor process tools and R&D chambers

  • Thin film deposition equipment (PVD, sputtering, evaporation)

  • Analytical instruments and vacuum test setups

  • Temporary system isolation during maintenance or modification

Technical Parameters

ParameterTypical Value / RangeImportance
MaterialAluminum 6061-T6Lightweight, corrosion-resistant
Standard SizesKF10, KF16, KF25, KF40, KF50Matches common KF vacuum ports
Connection TypeKF (QF / NW)Ensures standard compatibility
Sealing MethodO-ring with centering ring & clampReliable HV sealing
Surface FinishMachined (optional anodizing)Affects cleanliness and durability
Vacuum RangeUp to ~10⁻⁷ mbar (typical)Suitable for HV systems

Comparison with Related Blank Flanges

MaterialKey AdvantageTypical Application
Aluminum 6061-T6 KF BlankLightweight, easy handlingLabs & modular HV systems
Stainless Steel KF BlankHigher strength, bakeout capabilityDemanding HV/UHV environments
Plastic KF BlankLow cost, electrical isolationTemporary or low-duty use

FAQ

QuestionAnswer
Are KF, QF, and NW the same standard?Yes, they refer to the same standardized vacuum flange system.
Is this suitable for UHV systems?Mainly for HV; CF blanks are preferred for true UHV.
Does it include O-ring and clamp?Typically supplied separately unless requested as a set.
Can it be anodized?Yes, anodized finishes are available on request.
Can custom sizes be made?Standard sizes are stocked; custom designs are possible.

Packaging

Our KF (QF) HV Blank Flanges (Aluminum 6061-T6) are carefully cleaned and individually packed to protect the sealing surface. Each flange is clearly labeled and shipped with protective foam and export-grade cartons to ensure safe delivery.

Conclusion

KF (QF) HV Blank Flanges (Aluminum 6061-T6) provide a lightweight, practical, and cost-effective solution for sealing KF vacuum ports in high-vacuum systems. Their standardized design, clean machining, and ease of use make them an ideal choice for both permanent installations and temporary system configurations.
For detailed specifications and a quotation, please contact us at sales@thinfilmmaterials.com.

Ordering Table

Flange Size/OD Type Flange Material Drawing Part Number
KF10 (1.18" OD) Blank, Flange 6061-T6 Aluminum Tooltip QF10-050-AB
KF16 (1.18" OD) Blank, Flange 6061-T6 Aluminum Tooltip QF16-075-AB
KF25 (1.57" OD) Blank, Flange 6061-T6 Aluminum Tooltip QF25-100-AB
KF40 (2.16" OD) Blank, Flange 6061-T6 Aluminum Tooltip QF40-150-AB
KF50 (2.95" OD) Blank, Flange 6061-T6 Aluminum Tooltip QF50-200-AB

Accessories Table

Description For Per Package Part Number
Cast Clamps (Aluminum) KF10, KF16 Flanges 1 QF16-075-C
Cast Clamps (Aluminum) KF25 Flanges 1 QF25-100-C
Cast Clamps (Aluminum) KF40 Flanges 1 QF40-150-C
Cast Clamps (Aluminum) KF50 Flanges 1 QF50-200-C
Lever Clamps (Aluminum) KF10, KF16 Flanges 1 QF16-075-CHA
Lever Clamps (Aluminum) KF25 Flanges 1 QF25-100-CHA
Lever Clamps (Aluminum) KF40 Flanges 1 QF40-150-CHA
Centering Ring (Aluminum with Fluorocarbon O-Ring) KF10 Flanges 1 QF10-050-ARV
Centering Ring (Aluminum with Fluorocarbon O-Ring) KF16 Flanges 1 QF16-075-ARV
Centering Ring (Aluminum with Fluorocarbon O-Ring) KF25 Flanges 1 QF25-100-ARV
Centering Ring (Aluminum with Fluorocarbon O-Ring) KF40 Flanges 1 QF40-150-ARV
Centering Ring (Aluminum with Fluorocarbon O-Ring) KF50 Flanges 1 QF50-200-ARV

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FAQ

Tube fittings are designed for tubes (measured by outside diameter and wall thickness) used in high-pressure and instrumentation applications, whereas pipe fittings are for pipes (identified by nominal pipe size) primarily used in fluid transport.

 

Common valve types include ball valves, gate valves, check valves, butterfly valves, and globe valves. Each serves a specific function—from quick shutoff (ball/gate valves) to flow regulation (globe valves).

 
  • For tubing, measure the outside diameter; for pipes, refer to the nominal pipe size (using conversion charts if needed). Always match the valve or fitting size to your pipe’s dimensions and flow requirements.

  • Frequently used thread types include NPT (National Pipe Tapered), BSP (British Standard Pipe), and UNC, along with slip-fit options that rely on compression or fusion rather than threads.

Interchangeability depends on manufacturer specifications and certification. Always verify compatibility via manufacturer guides or certified interchangeability charts.

 
  • A coupling is a short, straight fitting used to join two pipes or tubes. It provides a secure, leak-tight connection and can sometimes serve to extend or repair piping runs.

Consider valve type, pressure and temperature ratings, material compatibility with your fluid, actuation method (manual or automatic), and maintenance requirements.

 
  • Valves regulate flow by opening, closing, or partially obstructing the pathway. Their mechanisms (such as the rotation of a ball or the linear movement of a gate) determine the speed and precision of flow control.

  • A flange is a flat, circular component used to connect pipes, valves, or other equipment. Bolted together with gaskets, flanges provide a secure, leak-proof joint that facilitates both assembly and maintenance.

  • Manual valves require physical operation via handles or levers, whereas actuated valves use mechanisms—pneumatic, electric, or hydraulic—to open and close automatically or remotely.

  • Issues include leaks caused by improper installation, over-tightening, degraded seals, material incompatibility, and fatigue from repeated cycling. Regular inspection and proper installation practices help mitigate these problems.

Regular maintenance involves periodic inspections, cleaning or replacing worn seals, ensuring proper torque during installation, and adhering to manufacturer guidelines and local plumbing codes to preserve system integrity.

 

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