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Fixed Bored 316LN SS Standard ConFlat® (CF) UHV Flanges

Fixed Bored 316LN SS Standard ConFlat® (CF) UHV Flanges

Fixed Bored 316LN SS Standard ConFlat® (CF) UHV Flanges are highly specialized components designed to ensure a strong and reliable connection in ultra-high vacuum (UHV) systems. Made from 316LN stainless steel, these flanges are well-suited for demanding environments that require stable vacuum conditions and minimal outgassing. They are primarily used in industries such as semiconductor manufacturing, research, and material science, where precision and reliability are crucial.

Key Features

  • Material: Constructed from 316LN stainless steel, a high-grade material known for its outstanding resistance to corrosion, excellent mechanical properties, and low outgassing. These characteristics are essential in UHV applications where contamination and leaks must be minimized.

  • Fixed Bored Design: The flange comes with a fixed bored hole, making it ideal for situations where precise alignment is critical. Once installed, the flange cannot be rotated, ensuring a secure and stable connection without the need for adjustments.

  • ConFlat® Seal: The ConFlat® (CF) seal provides a metal-to-metal interface, ensuring a vacuum-tight seal that is both durable and reliable in maintaining ultra-high vacuum conditions.

  • Standard Dimensions: The flange conforms to the standard ConFlat® (CF) flange dimensions, allowing it to be easily integrated into existing vacuum systems that use CF components.

  • High Purity and Durability: The 316LN stainless steel material ensures the flange has exceptional purity, high strength, and corrosion resistance, making it suitable for long-term use in demanding applications.

  • Reliable Performance: The fixed bored design helps maintain consistent alignment and minimizes the risk of misalignment or shifting during operation.

Applications

  • Ultra-High Vacuum Systems: Ideal for use in UHV applications, such as in semiconductor processing, electron microscopy, and material deposition, where maintaining a clean, stable, and high-quality vacuum environment is crucial.

  • Semiconductor Manufacturing: Widely used in semiconductor processing equipment for thin-film deposition, etching, and other critical processes that require precise vacuum control and contamination-free conditions.

  • Research Laboratories: Essential for high-energy physics experiments, vacuum chambers, and other research environments where ultra-high vacuum is required for controlled testing and analysis.

  • Material Science: Used in material testing and thin-film deposition systems where precise vacuum conditions are necessary to ensure the quality and integrity of the materials being tested or created.

  • Vacuum Furnace Systems: Suitable for use in vacuum furnaces, which require a sealed environment for high-temperature material processing or sintering.

Why Choose TFM’s Fixed Bored 316LN SS Standard ConFlat® (CF) UHV Flanges?

  • Superior Material: 316LN stainless steel ensures outstanding corrosion resistance and low outgassing, which is essential for maintaining the integrity of UHV systems.

  • Fixed Design: The fixed bored design ensures precise alignment and eliminates the need for rotational adjustments, making it ideal for applications where stable connections and fixed alignment are required.

  • Leak-Tight Sealing: The ConFlat® metal-to-metal seal provides a robust, leak-tight connection, ensuring that the vacuum system maintains its integrity during operation.

  • Compatibility with CF Components: These flanges conform to ConFlat® dimensions, ensuring compatibility with a wide range of CF components, making them easy to integrate into existing vacuum systems.

  • Customizable: Available in a variety of sizes and configurations to meet the specific requirements of different applications, whether in research, semiconductor, or industrial environments.

  • Long-Term Durability: Made from high-quality stainless steel and processed for high-density and uniformity, these flanges are designed to last and provide reliable performance over an extended period.

Manufacturing Process

  • Cold Pressing and Sintering: The flanges are manufactured using cold pressing and sintering techniques, resulting in dense, uniform components that offer excellent performance in vacuum applications.

  • Elastomer Bonding: Each flange is elastomer-bonded to a backing plate, ensuring enhanced durability and strength, especially under UHV conditions.

  • Thorough Cleaning: The flanges are thoroughly cleaned to remove any contaminants that might affect vacuum performance, ensuring they are ready for use in sensitive applications.

  • Protective Packaging: To prevent damage or contamination during shipping, the flanges are carefully packaged and sealed to maintain their integrity upon delivery.

Ordering Table

Flange Size/OD Type Note Part Number
DN16CF (1.33" OD) Fixed F0133N075NLN
DN25CF (2.13" OD) Fixed F0212N100NLN
DN35CF-DN40CF (2.75" OD) Fixed F0275N100NLN
DN35CF-DN40CF (2.75" OD) Fixed F0275N150NLN
DN35CF-DN40CF (2.75" OD) Fixed F0275N162NLN
DN35CF-DN40CF (2.75" OD) Fixed F0275N175NLN
DN50CF (3.38" OD) Fixed F0337N150NLN
DN50CF (3.38" OD) Fixed F0337N200NLN
DN63CF (4.50" OD) Fixed F0450N150NLN
DN63CF (4.50" OD) Fixed F0450N250NLN
DN63CF (4.50" OD) Fixed F0450N275NLN
DN75CF (4.63" OD) Fixed F0462N250NLN
DN75CF (4.63" OD) Fixed F0462N300NLN
DN75CF (4.63" OD) Fixed F0462N300NLN
DN75CF (4.63" OD) Fixed F0462N300NLN
DN100CF (6.00" OD) Fixed F0600N400NLN
DN160CF (8.00" OD) Fixed F0800N600NLN
DN160CF (8.00" OD) Fixed F0800N608NLN
DN200CF (10.00" OD) Fixed F1000N800NLN
DN250CF (12.00" OD) Fixed F1200N1000NLN
DN275CF (13.25" OD) Fixed F1325N1000NLN
DN295CF (14.00" OD) Fixed F1400N1200NLN

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FAQ

Tube fittings are designed for tubes (measured by outside diameter and wall thickness) used in high-pressure and instrumentation applications, whereas pipe fittings are for pipes (identified by nominal pipe size) primarily used in fluid transport.

 

Common valve types include ball valves, gate valves, check valves, butterfly valves, and globe valves. Each serves a specific function—from quick shutoff (ball/gate valves) to flow regulation (globe valves).

 
  • For tubing, measure the outside diameter; for pipes, refer to the nominal pipe size (using conversion charts if needed). Always match the valve or fitting size to your pipe’s dimensions and flow requirements.

  • Frequently used thread types include NPT (National Pipe Tapered), BSP (British Standard Pipe), and UNC, along with slip-fit options that rely on compression or fusion rather than threads.

Interchangeability depends on manufacturer specifications and certification. Always verify compatibility via manufacturer guides or certified interchangeability charts.

 
  • A coupling is a short, straight fitting used to join two pipes or tubes. It provides a secure, leak-tight connection and can sometimes serve to extend or repair piping runs.

Consider valve type, pressure and temperature ratings, material compatibility with your fluid, actuation method (manual or automatic), and maintenance requirements.

 
  • Valves regulate flow by opening, closing, or partially obstructing the pathway. Their mechanisms (such as the rotation of a ball or the linear movement of a gate) determine the speed and precision of flow control.

  • A flange is a flat, circular component used to connect pipes, valves, or other equipment. Bolted together with gaskets, flanges provide a secure, leak-proof joint that facilitates both assembly and maintenance.

  • Manual valves require physical operation via handles or levers, whereas actuated valves use mechanisms—pneumatic, electric, or hydraulic—to open and close automatically or remotely.

  • Issues include leaks caused by improper installation, over-tightening, degraded seals, material incompatibility, and fatigue from repeated cycling. Regular inspection and proper installation practices help mitigate these problems.

Regular maintenance involves periodic inspections, cleaning or replacing worn seals, ensuring proper torque during installation, and adhering to manufacturer guidelines and local plumbing codes to preserve system integrity.

 

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